Abdul Latif Jameel opened in 1945 its first Toyota car sales outlet with only 4 vehicles in Jeddah, Saudi Arabia. Sixty years later, Abdul Latif Jameel has transformed from a humble Saudi company into a global leader in the automotive industry and represents one of Toyota’s largest independent authorized distributors worldwide.
In 2016, the management of Abdul Latif Jameel decided to kick-off a large-scale transformation project with Four Principles across their 3SCenters in Saudi Arabia.
The aim was to turnaround the current processes, which were bureaucratic, cumbersome and confusing from a customer point of view, into a ‘best-in-class’ customer journey and customer experience at the 3S centers.
Through a series of cross-functional and cross-divisional workshops, facilitated by Four Principles, the management defined the vision that would serve as the basis to design the new processes and customer journeys:
- Evolve the customer relationship, from a guest to a friend: engage the customer at an emotional level, where the Abdul Latif Jameel associate becomes the trusted go-to person for the customer.
- Evolve from an individual to a team: by breaking the professional silos, achieving a collective mindset that strives towards success.
- Evolve from hunting to farming: enable continuous communication with the customer, celebrate & recognize the relationship and the customer loyalty.
- Creation of a recognized retail brand: the customer needs to identify that any Abdul Latif Jameel experience is unique, is known and is standardized across KSA.
- Embed a zero-defect mindset into all associates: by identifying the problems’ root causes and implementing solutions for them.
In order to understand how far was the current practice from the vision, Four Principles performed a VOC (voice of the customer) analysis by interviewing the customers of the selected pilot center, followed by a process current state analysis with the Abdul Latif Jameel associates. The major areas of improvement identified were:
- High silo mentality, due to misalignment of incentive schemes among Abdul Latif Jameel Motors and their sister company & provider of financing solutions Abdul Latif Jameel United Finance.
- Several customer touchpoints with different representatives of Abdul Latif Jameel, including duplication of process steps during the new vehicle sales journey.
- High number of documents requested by Abdul Latif Jameel from the customer during the sales process.
- Only 58% of the new vehicles were delivered within 10 days from the point of purchase until delivery to customer.
- Sales team productivity impacted negatively by a bureaucratic & lengthy sales process.
- Excessive vehicle turnaround lead-time from vehicle receiving until vehicle delivery to customer at service center.
- Workshop productivity affected by inefficient operational processes.
- Net promoter score for sales only at 65% and after-sales at 59%.
Following a bottom-up approach, the major root causes were identified with the team, and a series of solutions were developed to overcome the current situation based on the application of the Lean principles and the management vision. The solutions and future state processes design phase focused heavily in two major areas:
- New vehicle sales customer journey.
- Workshop vehicle servicing customer journey.
Within the new vehicle sales customer journey, some examples of the changes realized are:
- Implementation of a greeter and the introduction of the concierge principle in the showroom, whereby the salesman becomes the single touch point for the customer and a reference for him throughout the entire vehicle lifecycle.
- Digitization of the sales transactions and leasing approval processes.
- Implementation of a queueing system to ‘pull’ the salesmen, which benefits them by evenly distributing the workload.
- Implementation of daily KPIs follow-up to track the conversion ratio and performance of each salesman, allowing management to identify performance gaps or negative trends and their root causes, and to proactively define solutions for them.
- Reduction of the number of papers and touchpoints necessary through direct liaison with the Saudi Arabian Monetary Authority (SAMA).
These changes resulted into:
- 60% reduction of the number of visits that a customer had to do to purchase a new vehicle.
- 43% reduction of the total lead time to deliver a new vehicle to a customer.
- 41% increase in the number of vehicles delivered within less than 10 days.
- 25% increase in the overall net promoter score for sales.
- 65% increase of the average conversion ratio per salesman for new customers.
- Reduction of the bureaucratic mindset in the showroom and general improvement of the customer journey in the showroom.
Within the workshop vehicle servicing customer journey the changes focused on speeding up the key-to-key vehicle turnaround time as this was the major area of improvement highlighted by customers. The main changes implemented are:
- Implementation of the service advisor as the single point of contact in the vehicle servicing customer journey: during vehicle receiving, vehicle delivery and any other interaction in between.
- Implementation of the promised delivery lead time based on workshop planning and existing workload.
- Implementation of a job ‘pull’ system in the workshop that enabled better workload distribution and enhanced the technicians’ productivity and time-on-tools ratio.
- Implementation of daily follow-up of the main KPIs to track the main deviations between actual and expected performance, enabling quick root cause analysis and solutions implementation to close identified gaps.
These changes resulted into:
- 36% overall key-to-key lead time reduction for mechanical general jobs and 5% key-to-key lead time reduction for preventive maintenance jobs.
- 11% increase of workshop technicians’ productivity.
- 5% increase of the net promoter score.
- 35% increase of overall workshop capacity with the exact same resources.
The combined effect of the improvements in the pilot center convinced management to roll out the changes to the remaining 3S centers in the country, where the results have been replicated and in some cases further improved, depending on a mix of traffic, seasonality and overall market awareness.
As Mr. Taha Al Ghamdi, Managing Director of Abdul Latif Jameel Retail says, ‘the changes made all impacted positively the bottom line of the company and the operating profit of the centers where the methods were deployed.’
Reduced lead times
‘We were able to reduce our lead times by 43%, which means we were able to produce almost the same amount of products in half the time’
‘Reduced turnaround time of our sales and delivery trucks by 70%’
‘We have increased our output from that machine by 20% and the availability of the machine by 32%’
The Perfect Store
‘Today, the entire Zohoor Alreef team has understood through Lean that the “Perfect Store” is a shared aspiration that can only be achieved through Kaizen or continuous improvement.’
‘The overall new vehicle delivery lead time was reduced by 43%. The positive results led to an increase of 65% of the average conversion ratio per salesman for new guests’
Improved manpower utilization
‘We have managed to avoid losses of over 300 productive manpower hours per month’
Reduced customer waiting times
‘We reduced the time the customer spent waiting in our reception area by 55%’
QUICK AND MEASURABLE IMPROVEMENTS
‘The rate of daily consumption of supplies per patient was reduced by up to 20% and reduced the waste of unutilized time of the nurses by up to 30%’
SALES AND PRODUCTIVITY INCREASE
‘Sales were increased by 4% in comparison with other branches and logistics staff productivity was increased by 56%’
EXPONENTIAL PRODUCTIVITY GROWTH
‘After implementing Lean improvements and keeping the same resources, we achieved an increase in sewing productivity by 292% and an increase in embroidery productivity by over 1500%’
Sustainable cost reduction
‘We achieved product cost reductions of up to 7% and have also reduced our inventory over 60%’
Significant Lead Time Improvements
‘Transfer of vehicles from and to branches dropped from 15 days to 1 day and the insurance approval lead time from 7 days to half a day’
‘Take-out customer wait times dropped from over 20 min to below 2 min’
‘We were able to achieve a 47% space reduction in our production areas and warehouses’
Improved on-time delivery
‘We improved on-time delivery to the guests by 113%’
‘We have completed implementation of the Lean principles on more than 50% of our machines. Our indicators are very positive with machine output varying between 17% and almost 90% improvement’
The real success
‘We can now produce for customers based on demand, and this ability and flexibility allows us to save time and money. That’s the real success here’
Retail Sector Sustainable Improvements
‘The in-store inventory was reduced by over 30% while maintaining an availability of core items of over 99%’
A Clear Structured Approach
‘With Lean we are now structured and work systemically and that ensures quality, besides efficiency and productivity’
Better Space Utilization
‘We managed to reduce our inventory which resulted in a 28% space reduction in the distribution center and the branches’
‘Final result was that our sales net promoter score increased by 25% and the service net promoter score increased by 5%’
‘We were able to achieve something that we thought is beyond our abilities’
FAST AND SUSTAINABLE IMPROVEMENTS
Average daily output increased by 119% and productivity increased by 109%
IMPROVED CUSTOMER HAPPINESS
‘Great results for our customers such as 72% decrease in customer wait times, 20% decrease in customer service times, 59% improvement in the number of customers served on time’
Short delivery times
‘We improved the preparation time for home delivery orders and dropped it from 31 minutes to 16 minutes’